Technology7 Sept 20268 min read

HJT overtakes TOPCon in the US solar factory pipeline

Nikita Lutsenko, Founder & CEO, SOLTECHNikita LutsenkoFounder & CEO, SOLTECH
HJT overtakes TOPCon in announced US solar cell and module manufacturing capacity

Announced US cell capacity now favours heterojunction over TOPCon by 12.16 GW to 13 GW of cells and 16.56 GW of modules, driven by patent risk rather than by physics.

Heterojunction has become the technology of choice in the US solar factory pipeline. PV Tech Research data published on 3 September 2026 shows HJT with 12.16 GW of announced cell capacity and 16.56 GW of announced module capacity in the United States, the largest volume of any crystalline silicon technology. New TOPCon module announcements total just 1 GW. The driver is patent risk rather than cell performance.

Announced versus operational US capacity by cell technology

MetricValueSource
Operational TOPCon module capacity, USMore than 32 GW - largest of any technologyPV Tech Research
Operational TOPCon cell capacity, USAbout 1 GWPV Tech Research
TOPCon cell capacity as share of module capacityUnder 3%PV Tech Research
Announced TOPCon cell pipelineJust over 13 GWPV Tech Research
Announced TOPCon module pipeline1 GWPV Tech Research
Announced HJT cell pipeline12.16 GWPV Tech Research
Announced HJT module pipeline16.56 GW - largest across the three technologiesPV Tech Research
Stated reason for the TOPCon cell gapPatent risk associated with the technologyPV Tech Research
Direction of travel in ChinaDescribed as more or less the inverse of the US trendPV Tech Research
Data published3 September 2026PV Tech

Why a 32-to-1 gap between modules and cells exists at all

The single most revealing number in the dataset is the ratio. The United States has more than 32 GW of operational TOPCon module capacity and roughly 1 GW of operational TOPCon cell capacity. Modules are assembled domestically; the cells inside them are overwhelmingly imported.

That is not an accident of investment timing. Module assembly is comparatively cheap, fast to build and legally uncomplicated. Cell fabrication is capital-intensive, slow, and - for TOPCon specifically - exposed to intellectual property claims that a US-domiciled manufacturer cannot easily ignore. Faced with that, builders of new cell capacity have moved to a technology where the legal position is cleaner.

What HJT actually does differently

Heterojunction puts thin amorphous silicon layers on either side of a crystalline wafer. Two consequences matter in practice. Its temperature coefficient is lower than TOPCon's, so it loses less output per degree of cell heating, and its bifaciality - the share of rear-side irradiance it converts - is typically higher.

Both of those favour hot, high-albedo sites, which is why the technology keeps coming up in Gulf conversations. The counterweight has always been cost: HJT has historically required more silver paste and more expensive deposition equipment per watt than TOPCon. That is a manufacturing economics problem, and it is the reason the world's fleet is TOPCon today. Our comparison of TOPCon against PERC covers the same trade-off one technology generation earlier.

The SOLTECH view

Our position: this is a legal story wearing a technology story's clothes, and treating it as a verdict on cell physics would be a mistake. Nothing in the PV Tech data says HJT is better. It says HJT is safer to build in one jurisdiction.

Where we would push back on the coverage: framing this as an HJT breakthrough overstates it. A patent dispute in one country has redirected capital in that country, and China - which builds most of the world's cells - is reportedly moving the other way. Two things are also absent from the published data and would change the reading if they appeared: nothing here indicates HJT manufacturing cost per watt has closed the gap with TOPCon, and nothing indicates how much of the announced pipeline has financing rather than a press release. Until those are visible, we would treat the shift as a real signal about US industrial policy and a weak one about which cell ends up on Gulf roofs.

Sources: PV Tech - PV Chart of the Week: All eyes on HJT in announced US cell and module manufacturing capacity, 3 September 2026, PV Tech Research - The cell technology race shaping the US PV manufacturing boom, 3 September 2026, pv magazine - Heterojunction's long road to the US solar factory, 7 September 2026.

SOLTECH Solar Wiki · General information, not a design document. System-specific numbers always come from a site assessment. ← All articles

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